FallLine specializes in custom polyurethane molding applications that turn your ideas into long-lasting, high-performance parts. From industrial rollers and wheels to seals, bushings, and bumpers, we manufacture custom polyurethane molded parts tailored to your dimensional and physical property requirements. Our custom polyurethane molding capabilities help you realize the benefits and advantages of cast polyurethane parts, including durability, resilience, noise reduction, and cost efficiency, while meeting tight tolerances. We provide custom polyurethane products for both small and large production runs, ensuring performance in demanding environments across various industries.
Common Applications for Polyurethane Casting
- Wheels & Rollers: Non-marking, abrasion-resistant wheels and rollers engineered for high loads and impact in material handling, warehousing, and automated systems.
- Seals & Gaskets: Precision-molded urethane seals and gaskets that hold tight tolerances for reliable sealing, cushioning, and insulation in demanding environments.
- Gears & Sprockets: Durable, wear-resistant gears and sprockets for machinery that support quiet operation and long service life.
- Bumpers: Energy-absorbing bumpers that reduce vibration and noise while protecting equipment from repeated impacts.
- Bushings: Tough bushings designed for repeated motion and heavy loads that help control vibration and noise in mechanical systems.
- Vibration Dampers & Isolators: Our vibration dampers and isolators utilize formulations tuned to dissipate energy and separate vibration sources from sensitive components to preserve stability and performance.
- Spacers: Precisely cast spacers that maintain alignment, provide separation, and distribute loads within assemblies.
- Specialty Parts & Components: Custom polyurethane molded parts and customized components manufactured to your print, supporting complex geometries, tight tolerances, overmolded inserts, and made-to-order assemblies for unique applications.
Industries
- Material Handling and Warehousing: Custom polyurethane wheels, rollers, and bumpers that carry high loads and run quietly in various material handling applications.
- Packaging and Automation: Wear-resistant rollers and precision-molded components that maintain throughput and reduce maintenance on automated lines.
- Automotive and Transportation: Durable bushings, seals, and custom polyurethane molded parts that control vibration, resist oils and abrasion, and extend service life.
- Agriculture: Tough, resilient rollers, wear parts, and seals built to withstand abrasive media, moisture, and field conditions.
- Mining and Aggregates: High-performance urethane wear components that handle impact, abrasion, and heavy loads in harsh, dirty environments.
- Snow and Ice Removal: Polyurethane cutting edges, skid shoes, and bucket edges that deliver long wear and surface protection. Learn more about our polyurethane snow removal products!
- Ski Areas and Recreation: Cold-weather durable site products and components designed for daily use at ski resorts and recreational facilities.
- Construction and Public Works: Impact-absorbing bumpers, isolators, and wear parts that protect equipment and structures in demanding jobsite conditions, such as asphalt compaction.
Why Polyurethane?
Polyurethane delivers an uncommon combination of abrasion resistance, load-bearing strength, impact absorption, and elastic recovery. It resists cuts, tearing, oils, fuels, and many chemicals, runs quietly to protect floors and mating surfaces, and reduces maintenance versus rubber or plastics. With a wide durometer range and excellent rebound, it can be precisely tuned for wheels and rollers, seals and gaskets, bushings, dampers, and more. Strong bonding to metal inserts enables overmolded designs, while cost-effective tooling supports prototypes and production. These polyurethane molding benefits make it a smart choice for custom polyurethane molded parts across demanding applications.
Custom Polyurethane Molding Solutions with FallLine
Partner with FallLine to turn complex requirements into production-ready custom polyurethane molded parts. Our team helps you select the right formulation and durometer, optimize designs for manufacturability, and choose the best molding method for your custom polyurethane molding applications. With in-house tooling, tight process control, and responsive lead times, we deliver durable custom polyurethane products, including wheels, rollers, seals, bushings, and bumpers that reduce maintenance and total cost of ownership. Ready to move from concept to production? Request a quote for your custom polyurethane molding project.