Cast polyurethane gears and sprockets offer a durable, high-performance solution for demanding mechanical applications. Designed for precision functionality under load, these gears handle impact, resist wear, and maintain consistent performance in the harshest environments.
Precision-Molded, Custom Polyurethane Gears and Sprockets Built to Outperform
FallLine produces custom-molded polyurethane gears and sprockets to exact specifications. Our in-house tooling and material control support long part life, efficient operation, and fast production cycles.
We work with customers to find a polyurethane formulation that will deliver superior performance for their unique application.
Engineered for Extremes, Built for Precision
Custom cast polyurethane gears and sprockets offer advantages that aren’t possible with other materials.
FallLine controls every production stage, from formulation to post-processing, allowing for tighter quality assurance and maximum service life.
We can manufacture solid polyurethane gears and sprockets, or bond them to a metal core.
REQUEST A QUOTE TODAYWhy Choose Cast Polyurethane Gears and Sprockets?
Cast polyurethane gears and sprockets combine high load capacity with excellent abrasion resistance and dimensional stability, making them ideal for repetitive, high-stress applications.
These parts operate quietly, absorb shock, and maintain performance without requiring constant lubrication. Cast polyurethane gears and sprockets resist common industrial chemicals and maintain integrity in wet, dirty, and corrosive environments.
Unlike metal or nylon, polyurethane allows a wide range of hardness options and the ability to engineer a formulation to offer maximum service life in a wide range of applications.
REQUEST A QUOTE TODAYIndustries We Serve
FallLine specializes in manufacturing custom polyurethane gears and sprockets tailored to various industries' specific needs.
Our cast polyurethane gears and sprockets help support the following sectors and more:
Material Handling
Public Works
Agriculture
We support various application needs across these industries with our precision-molded parts, such as rollers, discs, bumpers, gears, bushings, and custom parts — each designed to perform under specific operating constraints.
Learn more about FallLine’s capabilities here.
Get in touch to request a quote and confidently move forward with your custom polyurethane gears and sprockets.
We proudly help manage tooling internally, which cuts lead times and limits production risk overall. With FallLine, engineers get clear answers, fast prototypes, and repeatable, dependable results.
REQUEST A QUOTE TODAYCustom Polyurethane Gears & Sprockets FAQs
Below, we’ve answered some of the most common questions regarding custom polyurethane gears and sprockets and their functionality.
Cast polyurethane gears and sprockets offer better wear resistance, noise resistance, and impact absorption than metal or nylon, especially in high-friction or abrasive applications.
Yes, FallLine fully supports customers in the prototyping phase with our in-house tooling and material formulation capabilities.
Depending on application requirements, custom polyurethane gears and sprockets can be produced in a wide range of durometers, typically from 85A to 75D.
Turnaround time for cast polyurethane gears and sprockets varies by project scope, but FallLine specializes in efficient lead times and fast response for custom orders.