Custom polyurethane wheels withstand repeated stress, resist wear, and deliver consistent performance in high-load applications. FallLine produces cast polyurethane wheels for industrial systems that require precision and reliability. We mold each wheel to exact tolerances and optimize it for mechanical strength, chemical compatibility, and continuous use in production environments. FallLine manufactures solid polyurethane wheels and cast polyurethane wheels that are bonded to steel or aluminum cores.
Custom Polyurethane Wheels for Demanding Applications
FallLine manufactures custom polyurethane wheels for various industrial equipment across manufacturing, processing, and automation lines.
We collaborate with OEMs and engineers to manufacture wheels to meet their unique mechanical and environmental requirements, providing manufacturers with ultimate peace of mind.
Material Control and Consistency in Cast Polyurethane Wheel Production
FallLine controls every stage of the molding process to ensure cast polyurethane wheels meet exact material and dimensional targets.
We offer proven formulations, as well as custom formulations when needed, along with precise molding techniques to minimize variation and enhance consistency. This level of control enables us to maintain high standards throughout large production runs while meeting strict product lifecycle expectations.
REQUEST A QUOTE TODAYStreamlined Production for Large Volume Runs and OEM Projects
The FallLine team supports manufacturing through efficient processes specialized for large production runs. We work directly with OEMs to develop tooling, refine tolerances, and ensure consistent performance of each cast polyurethane wheel for its specific application.
Our in-house capabilities reduce lead times while maintaining quality throughout each order phase, ensuring we can scale production without compromising precision.
At FallLine, we are dedicated to exceeding your long-term supply needs with unmatched reliability and prompt turnaround times, no matter the size of your order.
REQUEST A QUOTE TODAYWhy Choose Cast Polyurethane Wheels from FallLine?
FallLine leverages our 40+ years of experience in custom polyurethane product manufacturing to manufacture cast polyurethane wheels. We offer several proven high-performance urethane formulations and have the capability to develop a custom formulation if necessary.
We control every step of the process, from tooling to post-production machining, to meet exact customer specifications.
Our team supports small to large volume runs, maintains tight tolerances, and helps OEMs meet performance requirements with reliable production capabilities and responsive service. These features and more make FallLine an industry leader in cast polyurethane wheel production.
Industries That Rely on Our Custom Polyurethane Wheel Solutions
We specialize in manufacturing custom polyurethane wheels for companies whose equipment operates in demanding environments. We produce wheels for applications requiring abrasion resistance, load-bearing capabilities, non-marking features, and various other application-specific physical properties.
Some of the primary industries our cast polyurethane wheels support include:
Material Handling
Transportation
Construction
Agriculture
Athletic Training
Get in touch to request a quote and confidently move forward with your custom polyurethane wheels.
We proudly help manage tooling internally, which cuts lead times and limits production risk overall. With FallLine, engineers get clear answers, fast prototypes, and repeatable, dependable results.
REQUEST A QUOTE TODAYFAQs About Custom Polyurethane Wheels
Learn more about FallLine’s custom polyurethane wheel solutions through our frequently asked questions below.
You can submit a request for a quote directly through our site or contact our team to discuss specifications, quantities, and timelines.
Yes, our machine shop is capable of producing tooling based on our customers' drawings.
We can produce wheels across various durometers to match your application’s load and traction requirements.