At FallLine, we specialize in manufacturing high-performance cast urethane products engineered for durability, resilience, and precision. Whether you're sourcing cast urethane parts for demanding OEM applications or looking to develop a custom-molded solution, our polyurethane expertise spans decades and industries.
Polyurethane can be formulated to provide the specific physical characteristics needed for various industrial applications. Its ability to be tailored for wear resistance, rebound, vibration damping, load bearing, tensile strength, and more makes cast urethane parts ideal for situations that demand reliable performance in challenging environments.
Our products are trusted by engineers and procurement teams across the automotive, agriculture, mining, material handling, and many other industry sectors. From prototyping to production and delivery, we offer end-to-end support to ensure every component meets your exact specifications. FallLine's cast urethane parts are available in a range of durometers, colors, and formulations to fit your precise needs.
Precision-Crafted Cast Urethane Parts
FallLine's cast urethane solutions are custom-formulated and quality-controlled in-house. We understand the rigorous standards of industrial and OEM applications, which is why we prioritize performance, repeatability, and customization. Whether you're replacing worn components or developing a new product, our team helps you select the right material and design for your exact application.
Our capabilities extend beyond standard offerings to fully custom-molded polyurethane products, supporting prototypes, low-to-mid-volume production, and large-scale manufacturing. FallLine stands out for its commitment to technical accuracy, responsive customer service, and rapid lead times.

Custom Polyurethane Rollers
We can custom-cast urethane rollers that meet your application's specific requirements, offering excellent abrasion resistance, high load capacity, or high impact resistance. We manufacture rollers for a wide range of industries and applications.

Custom Cast Polyurethane Gears & Sprockets
FallLine manufactures durable, wear-resistant cast polyurethane gears and sprockets for various types of machinery across multiple industries.

Cast Polyurethane Bumpers
Designed to absorb impact and reduce vibration, we manufacture custom urethane bumpers that extend the life of machinery and minimize noise.

Polyurethane Gaskets - Cast Urethane Seals
Our custom cast urethane gaskets and seals are precision-molded for tight tolerances and reliable performance in sealing, cushioning, and insulation applications.

Custom Polyurethane Bushings
Built to handle repeated motion and heavy loads, FallLine manufactures custom bushings that provide long-lasting vibration and noise reduction in mechanical systems.

Cast Polyurethane Vibration Dampers
We use proven polyurethane formulations that are engineered to dissipate energy and minimize equipment fatigue caused by repetitive motion and environmental stress.

Cast Polyurethane Vibration Isolators
We manufacture custom polyurethane isolators that effectively separate vibration sources from sensitive components, preserving system stability and performance.

Custom Cast Polyurethane Wheels
Durable and non-marking, we manufacture custom urethane wheels that are used across material handling, warehousing, and automated systems for reliable transport.

Cast Polyurethane Spacers
Designed to precise specifications, these spacers provide separation, alignment, and load distribution in mechanical assemblies.

Cast Polyurethane Discs
Our cast urethane discs are used in applications requiring high resilience and low compression set, including buffering and damping roles.

Custom Molded Polyurethane Products
Tailored to your application, we offer complete custom molding services for complex geometries, proprietary formulations, and specialized performance needs.
Why Choose FallLine for Cast Urethane Products?
We provide a collaborative, customer-first experience from material selection through to final production. Our deep knowledge of cast urethane materials and ability to deliver custom and standard parts make us a trusted partner for engineering teams nationwide. Whether you need cast polyurethane rollers, vibration dampers, isolators, spacers, or a custom polyurethane part, we offer consistent quality and tailored service.
At FallLine, we take pride in manufacturing all our tooling in-house. This strategic approach not only significantly reduces lead times but also guarantees exceptional part accuracy and enhances our quality control measures. By keeping the entire process under one roof, we ensure that our customers receive the highest standards of precision and reliability in every product.
FallLine’s streamlined manufacturing processes, fast turnaround times, and commitment to quality ensure that every cast urethane product we produce meets your performance and timeline requirements.
Contact us or use our customer order form to start your next project.

FAQs About Cast Urethane Parts and Products
Below are answers to common questions about our cast urethane capabilities, materials, and processes. If you have a specific project or need more detailed guidance, our team is ready to help.
Cast urethane can be formulated to be as soft as a rubber band or as hard as a bowling ball, offering excellent wear resistance, chemical resistance, and load-bearing capabilities, making it ideal for demanding industrial applications.
Yes. We specialize in custom molded polyurethane products and can work from drawings, samples, or specifications to produce parts that meet your exact needs.
We serve a wide range of industries, including automotive, agriculture, mining, athletic, packaging, and material handling.
Turnaround time varies depending on complexity and volume, but FallLine specializes in efficient lead times and fast response times for custom orders.
Yes, we support prototyping and low-volume production runs, providing flexibility for product development and testing before committing to larger volumes.