Leading the Way in Custom Molded Polyurethane Solutions
Since 1981, FallLine has been at the forefront of manufacturing custom polyurethane products for a diverse range of industries, ensuring unmatched quality and performance for industrial applications. Our extensive selection of proven polyurethane compounds and our expertise in casting polyurethane parts set us apart as industry leaders.
Polyurethane Formulations
FallLine custom polyurethane products and molded parts are manufactured using an array of specific formulations, each selected for its distinct properties and suitability for targeted applications. At the core, polyurethane chemistry involves the use of an isocyanate and a polyol, which can be categorized into two main groups: ethers and esters. These groups can be further classified into additional subcategories of materials. Our team will provide guidance on material selection after reviewing your project and discussing the critical physical specifications that affect your parts' performance.
Molds For Custom Polyurethane Products
We utilize our state-of-the-art in-house machine shop to fabricate all of our molds (tooling) used in manufacturing polyurethane parts. By building our tooling in-house, we can control lead times and ensure that we meet the tolerances required for your parts. We can build soft tooling or hard tooling depending on the required aesthetics, tolerances, and volume of your production runs. Based on your quantity requirements, we can build single cavity molds, multi cavity molds, or even an automated assembly line to ensure that we can meet your supply needs.
Our commitment to quality ensures that each mold is manufactured to meet the specifications of your polyurethane part or product, ensuring flawless integration and performance.
Why Choose FallLine?
FallLine specializes in manufacturing custom polyurethane molded parts that meet the specific tolerances and physical demands of our customers' unique product applications. With decades of proven expertise, we have consistently produced high-quality polyurethane solutions for a variety of different industrial and retail applications. We offer an extensive range of proven polyurethane compounds, the ability to bond to metals and other substrates, excellent communication throughout the manufacturing process, rapid turnaround times on an initial project completion (first article phase), and reliable delivery timelines once a project is approved and in the production run stage.
Partner with us for a dependable supply chain of high-quality polyurethane parts, ensuring your business meets the volume demands and performance expectations of your customers. Speak with an expert and get started on your custom polyurethane project today!
The Clear Choice In Polyurethane
Custom Capabilities
We have a wide range of proven compounds that range from 40A to 80D, the capability to formulate a material to meet customer specific requirements, and the ability to bond to metals.
Quick Lead Times
We strive to get your project up and running with minimal delays. From the initial contact for a project until the production run, we utilize operational efficiencies to minimize any downtime, offering industry-leading turnaround times.
Superior Service
Our customers are our most valuable asset. Our 40+ years of manufacturing polyurethane products enable our knowledgeable staff to provide prompt, courteous service.
Applications and Advantages
Impact Resistance: Harder durometer layers provide exceptional strength and superior durability, perfect for applications requiring robust protection against repeated impacts.
Abrasion Resistance: Softer layers increase flexibility and abrasion resistance, ensuring that products withstand wear and tear, extending their service life, even in harsh conditions.
Vibration Dampening: By integrating softer elements into the multi-durometer layers, vibrations are absorbed more effectively, reducing noise and enhancing the stability of machinery or equipment.
These customizable combinations allow businesses to optimize their products without sacrificing any aspect of performance. Partnering with FallLine empowers you to leverage these advanced material configurations, ensuring that your specific operational needs and performance objectives are met with precision.
Our Polyurethane Material Selection & Manufacturing Process
FallLine employs highly skilled and experienced chemists and engineers who are experts in the field of polyurethane. They will tirelessly endeavor to ensure that your polyurethane project is a success.
